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Urea/Melamine Molding Compound Plant equipment

We are the urea/Melamine Molding Compound Plant equipment supplier

item no.:
SHW6666
lead time:
90DAYS
product orgin:
CHINA
brand:
Shunhao
shipping port:
XIANMEN SEA PORT
payment:
TT/LC
color:
White
MOQ:
1

inquiry now

features

Urea/Melamine Molding Compound Plant equipment

1：Instruction

Amino moulded plastics are thermosetting plastics based on amino resin. The powdered products after drying and grinding can be used for molding and processing of tableware, electrical appliances, sanitary ware, chess and other products.

The amino molding plastic production line is mainly divided into three categories: electric jade powder (A1), melamine powder (A5), and glazing powder (LG). The main equipment consists of reaction axe, kneader, dryer, crusher, ball mill, and sieve powder. Machine etc.

2: Technical Features

1: The company can design, manufacture, design and install complete sets of amino mould plastic material production lines for customers. The services include plant design, equipment layout design, manufacture of complete sets of equipment, on-site installation of process piping, electrical control and cable wiring installation. The company can support the transfer of technical formulas and operating formulas of electric jade powder (A1), melamine powder (A5), and glazing powder (LG) to provide on-site commissioning services for process engineers.

2: The output of the complete production line designed by our company is generally 10 tons - 30 tons/day, and the maximum design annual production is nearly 10,000 tons. The production line can also be customized according to the user's output requirements. The products made by our company's equipment and supporting process recipes can be produced. Reached European and American standards.

3: No pollution during the production process, no waste gas emissions, high workshop cleanliness

4: Our company can provide intelligent electrical systems for customers. Its main advantages are

1) Intensive management, the precision products such as frequency converters and power distribution cabinets are centrally arranged in the electrical room, and only the operating cabinets are reserved on the site to increase the service life of the electrical appliances.

2) Temperature control, through over-temperature alarm, over-temperature shutdown steam, dryer automatic temperature adjustment and other means to ensure product safety, precise control

Melamine Molding Compound Plant equipment

3：Specifications

Items	Capacity,300dyas/24hours	Installed powder	Area	Steam consumption	Actual power consumption
UMC LINE	6000T	419.25	700	1.5	250kwh
MMC LINE	6000T	445.75	800	1.2	350-450KWH
LG	2000T	168.6	500	1.3	110KWH

Urea Molding Compound Plant Machine

1）Reactor

1: Introduction

Reaction axe is the most common equipment in chemical industry. The company mainly produces stainless steel reaction axe, which can be customized according to the user's reaction medium and reaction conditions (reaction temperature, temperature rate, and medium viscosity requirements).

2: Technical parameters

For the reaction conditions of the amino molding compound industry, the company's conventional reaction parameters are as follows.

MODEL NO	Volume	Chemicals	Heating channels	Material	Power(kw)	Negative pressure system
SHF-1000	1000L	Urea formaldehyde resin	External coils	CS,SS304	3	Sucking machine condenser
SHF-1600	1600L	Urea/melamine formaldehyde resin	Internal&external coils	CS,SS304	4	Sucking machine condenser
SHF-3100	3100L	Urea formaldehyde resin	Internal&external coils	CS,SS304	5.5	Sucking machine condenser
SHF-4000	4000L	Urea formaldehyde resin	Internal&external coils	CS,SS304	7.5	Sucking machine condenser
SHF-5000	5000L	Urea formaldehyde resin	Internal&external coils	CS,SS304	11	Sucking machine condenser

K2)neading Mixer

A: Product Introduction

Kneader is the ideal equipment for kneading, mixing, vulcanizing, and polymerization of high-viscosity, elasto-plastic materials. Kneader can be used to produce silicone rubber, sealant, hot-melt adhesives, food gum bases, pharmaceutical preparations, etc. Kneading machine is a Special mixing and mixing equipment, with two blades, fast blades are usually at 42 rpm, slow paddles are usually rotated at 28 rpm, different paddle speeds allow rapid and homogeneous mixing of the kneaded material

B：product features

The company's kneader for the amino mold industry, with the following improvements

1: The outer edge of the blade can be manufactured with a tooth profile to better chop the pulp

2: supporting temperature control system to prevent resin aging

3: supporting the special pulp to place the cover to reduce the load of the equipment motor when feeding

C：Specification

Model	Volume	Products	Material	Power(kw)	Transfer	Heating	Dehydration
SHN-500	500L	UMC	304CS,SS304	7.5	Turn over the cylinder	Steam/oil	Sucking machine
SHN-1500	1500L	UMC	304CS,SS304	18.5	Turn over the cylinder	Steam/oil	Sucking machine
SHN-2000	2000L	UMC/MMC	304CS,SS304	22	Turn over the cylinder	Steam/oil	Sucking machine vacuum dehydration
SHN-2900	2900L	UMC/MMC	304CS,SS304	30	Turn over the cylinder	Steam/oil	Sucking machine vacuum dehydration
SHN-4800	4800L	UMC/MMC	304CS,SS304	45	Turn over the cylinder	Steam/oil	Sucking machine vacuum dehydration

Urea Molding Compound Plant equipment

3)Cooling Bin

一： Product introduction

The freezing tank is a special equipment designed by the company for the amino molding plastic production line. It is mainly used with a kneader. The rotation speed of the paddle in the freezing tank is relatively slow (0-3 RPM), and the blades are angled so that the material can be pushed from the entrance to the exit. The rotating paddle can be used to loosen the material, and the freezing tank jacket can be heated by cooling water or steam (according to the ambient temperature) and discharged through the freezing tank into the dryer, which can improve the drying efficiency.

二：Specifications

Model	Volume	Products	Material	Powder	Transfer	Drive system
SLD-4000	4000L	UMC/MMC	CS,SS304	5.5	Belt/swinging spiral	Frequency control
SLD-5000	5000L	UMC/MMC	CS,SS304	7.5	Belt/swinging spiral	Frequency control

Glazing Molding Compound Plant equipment

4)Belt Dryers

A: Product Introduction

The dryer is the core link of the amino molding plastic production line. According to the characteristics of the amino resin, the belt dryer designed by our company is mainly based on low-temperature drying. It is energy-efficient and can be customized to meet the different needs of customers due to the belt dryer. The floor space is large. In the case of drying method and constant heat transfer area, the original plant layout can be adapted to the customer's original size without affecting the output. At the same time, it can be designed according to the customer's special output requirements. Dryer's walking speed is adjustable. General process requirements are 2-5 hours-3 hours.

B: Application

1: Continuous drying of amino molding resin, including, UMC, MMC

2: According to the small batch product can be specially designed small belt dryer

3: Other blocky, granular products, especially products that do not overheat at drying temperatures (over 100 degrees Celsius)

C: technical characteristics

1: Through a unique wind road design with efficient radiators and traps, production capacity increased by 20% compared with similar products

2: Use special stainless steel high and low nets to improve the drying efficiency, and the material and web are not sticky

3: The use of the company's own heat exchanger, high heat transfer efficiency, while suitable for steam heat transfer or heat transfer heat transfer oil.

Model	Capacity	Finished product	Heat Radiation	Turn-over times	Belt width(m)	Power(kw)
SLH-1.5*25	250-350	LG	450	1	1.5	40
SLH-1.5*31	350-450	LG/UMC	500	2	1.5	48
SLH-2*37	500-550	UMC	650	2	2	55
SLH-2*35	750-850	UMC	900	2	2	90
SLH-2*38	900-970	UMC	1000	2	2	113
SLH-2*43	700*750	UMC/MMC	800	3	2	70
SLH-2*45	750-850	UMC/MMC	1000	3	2	75
SLH-2*47	1100-1400	UMC/MMC	1350	3	2	118
SLH-2.2*41	1200-1300	MMC	1100	3	2	75

Glazing Molding Compound Plant equipment

5)Crushers

A: Product Introduction

The high-speed vortex crusher is suitable for the micro-comminution of synthetic resins, foods, chemicals, etc. It differs from general internal crushers in that it uses not only simple crushing forces such as impact force and shearing force but also crushes. Numerous ultrasonic eddy currents and the resulting high-frequency pressure vibrations crush the material, and the viscous and elastic materials can be crushed under certain conditions. The high-speed vortex crusher rarely increases the temperature of raw materials in the crushing operation. Heat-sensitive substances can also be crushed.

B: product features

The company's crusher for the amino molding industry is mainly used for pre-comminution before entering the ball mill. It is mainly used with ball mills.

1: With cooling water jacket to improve material properties

2: high frequency quenching blade, high degree

3: The number of blade groups can be customized according to user requirements to adapt to different materials

4: Support separator and dust collector, automatically transported to the ball mill。

6)owder&Dust Handling Syestem

Cylone separator

A: Product Introduction

The company's production of dust collector material is stainless steel 304, mainly used for supporting the mill conveying pipeline, dry particle transportation

B: technical parameters

Model	Products	Material	Operation principle	Cleaning
Dia400-A	Powders	Ss304	Tunbine crushing	Dust collection bags
Dia400-B	Granules	Ss304	Tunbine crushing	Dust collection bags

Melamine Molding Compound Plant Machine

7)Ball Mills

A: Product Introduction

The working principle of the ball mill is through the simplified rotation, so that the internal porcelain balls do free-fall motion, the resulting impact, shear force to grind the material, the ball mill has a simple and durable structure, good grinding effect, widely used in chemical industry, Pharmaceutical industry.

B: product features

The company specializes in the grinding of the amino molding compound industry. The ball mill produced has the following characteristics:

1: The use of special cooling water jacket and water distribution, cooling effect is good, will help improve product quality

2: Hard-toothed gear reducer, supporting transmission gear, and adopting variable frequency and high speed, high transmission efficiency

3: Powder tank veneer stainless steel, special powder dust cover, no environmental dust pollution, no color point of production materials

4: Out of the fine processing of the powder tank, the error of the concentricity with the powder cover is not more than 0.15mm

5: supporting the use of high-strength wear-resistant ceramic ball, improve product brightness and cleanliness.

C: technical parameters

Model	Loading capacity	Grinding	Material	Power(KW)	Gearbox	Transmission form
Dia2300*2500	2000-2300	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	45KW with frequency conversion	ZLY224-6.3	gear
Dia2000*2500	1800-2000	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	30KW with frequency conversion	ZLY200-6.3	gear
Dia2000*2250	1500-1800	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	30KW with frequency conversion	ZLY200-6.3	gear
Dia1960*1960	1100-1300	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	22KW with frequency conversion	ZLY200-6.3	gear
Dia1660*1800	800-1000	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	22KW with frequency conversion	ZLY200-6.3	gear
Dia2100*2500	1500	40CM92 porcelain ball plate / 95 porcelain ball	Carbon steel	30KW with frequency conversion	ZLY200-6.3	gear

8)Sieving Machine

A: Product Introduction

The SLZ series of screening machines is a type of rotary vibrating screen. It is a common light-screening equipment. Usually users directly refer to rotary vibrating screens as vibrating screens. Rotary vibrating screens use vertical vibrating motors as excitation sources. Eccentric weights are installed on the end to convert the rotation of the motor into horizontal, vertical and inclined three-dimensional movements. There are two main models of the company's production. The specifications of the screens are specially designed for melamine powder, urea powder, and glazing powder. product design

Model	Meshs	Layers	Diameter	Products	Material	Power
SLZ-1200	20-80	2-3	DIA1150	UMC/MMC/LG	304	1.1
SLZ-1500	20-80	2-3	DIA1450	UMC/MMC/LG	304	1.5

9)Screw Conveyou

A: Product Introduction

Screw conveyor is the main unit of mechanized transportation work in all sectors of industry and agriculture. It can reduce labor intensity, improve work efficiency, and has a wide range of applications. It applies to all industries, such as building materials, chemicals, electricity, metallurgy, coal, food, etc. Industry, suitable for horizontal or inclined transportation of powder, granular and small pieces of material, such as coal, ash, slag, cement, grain, etc., material temperature is less than 200drgee, screw machine is not suitable for conveying perishable, sticky, easy to knot Block material

The screw conveyor produced by the company is mainly used for ball mill discharge, and it can also be used for automatic conveying of powdery and granular materials. The SLZ-B type conveyor can swing at a certain angle during the conveying process and can make the material even Tiles to dryers, mainly used for MELAMINE or production powder production lines

B：Specifications

Model	Size	products	Capacity	Marerials	Power(kw)
SLZ-3	Dia200-2500mm	Umc/mmc	1t/h	304	1.1
SLZ-6	Dia-400-6000mm	Umc/mmc	1t/h	304	1.5
SLZ-8	Dia200-1500mm	mmc	1t/h	304	2.25

10)Crusher

A: Product Introduction

The crusher is mainly used for crushing and sizing the granular products produced by the A5 dryer. The crusher adopts a stainless steel body. The feed port cooperates with the discharging auger of the drier. The internal blade rotates to crush the material. The lower part of the blade has a screen.

The process of melamine products is to grind the resin particles directly for a long time. The use of the crusher can improve the uniformity of the ball milling mixing, and reduce the milling time appropriately, saving electricity and improving product quality.

B：Specification

Model	Cpapcity	Products	Material	Power(kw)	Transfer
SLS-4	1t/h	MMC	SS304	4	Turn over cylinder

Glazing Molding Compound Plant Machine

11)Slice Cutting Machine

A: Product Introduction

The slicing machine is a special equipment for the production of light powder production line designed by our company. Its working principle is to cool the formaldehyde melamine resin in the discharge box, push the solidified resin block after cooling through the cylinder, and transport it to the rotary blade for slicing. For thin strips, easy to dry.

B：Specification

Power:7.5kw

Feeding box size:360*600MM

tags : Melamine Molding Compound Plant equipment Urea Molding Compound Plant equipment Glazing Molding Compound Plant equipment Melamine Molding Compound Plant Machine Urea Molding Compound Plant Machine Glazing Molding Compound Plant Machine