Our machine can be applied in pressing various kinds of melamine dinnerware, such as trays, mugs, plates,chopsticks, spoon, plate, smack-box, starch imitation porcelain tableware plant fiber imitation porcelain tableware, and so on.
FEARURE:
1.Electric control .It is adopted imported with speed actions,no noise and running smoothly features.
2.The functions of air change times ,relief time ,moulding time,initial pressure relief time,number calculation of the finished products can be set on the computer panel.It is easy to be operated and adjusted.
3.Emergency function is designed to protect the operators,mould and finished products.
4.Pressure test function provides convenience for operation inspection.
5.The preesure system is adopted famous brand device,with high speed and energy saving.
Spec
|
SHM-150T
|
SHM-200T
|
SHM-250T
|
SHM-300T
|
Clamping
Force-Ton
|
150
|
200
|
250
|
300
|
Plate Size-mm
|
660*620
|
680*660/720*720
|
720*720
|
900*860
|
Cylinder
Diameter-mm
|
315
|
368
|
400
|
450
|
Stroke-mm
|
480
|
550
|
550
|
560
|
Daylight-mm
|
1000
|
1085
|
1085
|
1095
|
Pump
Pressuer-kg/cm3
|
210
|
210
|
210
|
210
|
Motor-hp
|
7.5
|
10
|
10
|
15
|
Heater
Capacity-kw
|
17.1
|
17.1
|
18.6
|
21.6
|
Oil Reservoir
Capacity-gallon
|
100
|
100
|
120
|
200
|
Machine
Size-L*W*H(MM)
|
2480*1250*3050
|
2500*1250*3050
|
2600*1350*3050
|
2850*1400*3080
|
Net Weight
Approx-kgS
|
5500
|
5000/6000
|
6300
|
8000
|
TRANSPORTATION
& INSTALLATION OF MACHINE
I.
MACHINE TRANSPORTATION
DUE TO
ITS HEAVY MACHINE, THE TRANSPORTATION MUST BE SAFE. TO USE
SUITABLE
LONG WOOD AS THE BASE STANDARD OF THE MACHINE, AND THEN USING
STACKING
MACHINE TO TRANSPORT; OR HOLDING THE LIFTING HOLE OF TOP
MACHINE
BY STEEL CABLE, LOCKING THE NUTS,AND MOVING BY CABLE HOISTING
PULLEYTILL
THE RIGHT PLACE AND LOOK TO ITS BALANCE AT THE SAME TIME.
II.
MACHINE INSTALLATION
1.
FOUNDATION: THE FOUNDATION MUST BE STRONG ENOUGH TO STAND THE
MACHINE.
AFTER THAT, TO TEST THE MACHINE’S BALANCE BY LEVER METER, IN
ORDER
TO MAINTAIN FUNCTIONS OF MACHINE AND PRECISION ELETRICAL
INSTRUMENT.
2.INSTALLATION
OF WATER PIPE OF CHILLER: DURING LONG TIME HYDRAULIC
PRESSING,
OIL TEMPERATURE RAISING TO EFFECT ITS CONSISTENCY, EVEN AFFECT
THE
NORMAL OPERATION OF MACHINE. SO,USING THIS CHILLER TO KEEP THE OIL
TEMPERATURE
CONSTENT. THIS DEVICE USE 3/4” PIPE THREAD TO CONNECT THE THE
INLET/OUTLET
WATER PIPE. BETTER TO USE NORMAL TEMPERATURE OF TAP WATER,
BUT
NOT HARD WATER,TOAVOIDANY PRECIPITATION TO BLOCK THE WATER FLOW.
3.POWER
SOURCE & CIRCUIT PRESSURE: OPEN THE CONNECTING BOX BACK OF
THE
OPERATION PANEL, THEN CONNECTING 3 JOINTS OF R.S.T TO THE POWER WIRE.
THE
HIGHEST RATED PRESSURE OF HYDRAULIC PRESS TO BE SET 210KG/CM2.
4.
ENVIRONMENTAL REQUIREMENT: THIS MACHINE IS FOR PROCESSING, AND
DIFFERENT
DUE TO ITS USAGE AND PRODUCTION OUTPUT, THEREFORE IT SHOULD
NEED
THESE BELOW CONDITIONS FOR MATCHING WORK:
A.
Keep away from the place where is wet or over-hot.
B.
Keep the workshop is ventilation.
C.
Beware of electric leakage, water stain; fire precaution measure required
Prepare to install the molds:
I. Make the machine under Manual system, keep the down heating plate in its down place
and check if this plate is suitable for the mold, then prepare 8-12pcs of fasten clamps and
gaskets.
II.Place the mold to down heating plate by fork lift and fix the down mold in the heating plate by
fasten clamps and gaskets.
III.Finally, raise the machine to make the upper mold touch the heating plate:
A. If the mold is high: loosen the outside-screw of the upper plate, and ascend the molds to its
max.height, then lock the inside-screw up and tight, then lock the outside-screw and fix the upper
plate.
B. If the mold is lower than previous mold: use the previous high mold to descend the upper plate
and then lock the inside-screw tightly and fix the plate. Then remove the high mold and put the
new mold into the plate, and use the aboved mentioned way to fix the upper plate well.
C. Fixed the upper mold with the plate by fasten clamps and gaskets.
D. To check all the screws and nuts are well fixed, to prevent any case of screw or nuts loosen
during machine operation.
1. If the mold is high: ascend the mold till the upper heating plate, loosen the outside screw
nuts of four pillars and then ascend the mold again, to stop ascending up to the max.height.
Then lock the inside screw nuts and outside nuts then finally fix the upper heating plate.
2. If the mold is lower than the existing one: use the existing high mold to lower the upper heating
plate to the right place, and lock the inside nut; and then descen the high mold till down heating
plate stops, then change the lower mold and use the same way as above mention to adjust the
upper plate to the required plate.
3. To fix the punch mold: lock it by shims, to make sure it fixing on the upper heating plate.
4. To check all the nuts and fix all the bolts, inside nuts meet the outside nuts tightly, to avoid any
Preparation before operating machine (I)
1.Before operation the machine, supply the power and check if the motor rotation direction is
correct.
2. Make machine to run in “Manual way”during operation, ascend the machine slowly. Install the
nuts and lock with screw for all the 4 pillars. And then descend the machine to make the nuts to
meet its right place.
3.After locking the nuts, use the hammer to lock tightly byAnti-clockwise derection.
4. Correction of the parallel of the heating plate: firstly ascend the screw nuts of upper heating
plate, and then ascend the machine, to seperate the upper heating plate from the screw nuts, but do
not touch. And then combine the screw nuts 1 and 2 together. Then pressure the machine by
230kg/cm 2 to lock the screw nuts tightly by anti-clockwise direction.
Preparation before operating machine (II)
I.Hydraulic oil supply: 70% of hydraulic device failure is causing by the improper hydraulic oil
using. In addition to the ability of the high compression, even under low temperature high
pressure easy flow, good hydraulic oil also requires the following features:
A. Good viscosity;
B. Long time stability (no physical or chemical changes)
C. Oxidation stability ( no promote rust and corrosion)
D. Able to fast separation and precipation of the foreign matters (Anti-emulsibility and
defoaming)
E. Good lubricity
F. Suitable for various materials of oil seal
G. Less display and good fire-resistance
H. No-toxic
This machine use SHEEL-46, cycle oil with high-performance hydraulic oil. Feeding oil from the
filler back of machine, different capacity of oil tank with different models of machines. To fill in
the oil, not higher than 80% of the height.
2:Testing of motor pump:
After feeding the hydraulic oil, check the running direction of the motor pump. Now turn on the
Control button under Manual from the panel, and start the motor switch. During motor running,
test it some rolls then ok. If the motor rotation direction oppsite the direction of arrow marked,
then reverse connection of any 2 pcs of power wires out of 3.
3: OPEN CIRCULATING OF COOLING WATER:
Before running machine, firstly open the cirluating cooling water, to keep the oil temperature
cool.